Fast and smooth handling of logistics processes

Würth Elektronik France is a subsidiary of the German Würth Elektronik eiSos GmbH & Co. KG. Over time, an initially small warehouse in Lyon, France, has developed into a modern logistics center, which is now one of the logistics hubs of the Würth Elektronik eiSos Group. The concept of added value at Würth Elektronik guarantees delivery of all catalog products within 48 hours worldwide as well as free sample deliveries. Würth Elektronik France relies on PSIwms for the rapid and smooth handling of logistics processes.

Industry:Industry & Production

Location: Lyon, France

Employees: 7,300 worldwide

"PSIwms is an efficient and flexibly scalable software for our specifi c processes and requirements for the future. True to our motto “more than you expect"

Damien Lievre

Division Manager Logistics Project

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hours time window for delivery of catalog products

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sqm input storage space

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software user

The challenge

Due to the steady growth at the Lyon warehouse location, the decision was made to expand the warehouse. In this context, processes that had previously been handled manually should be partially automated. This involved, for example, the conveyor technology between the different storage areas as well as the integration of state-of-the-art identification technology including the corresponding IT connection. A particular challenge was the modification of the picking area during operation.

Warehouse characteristics

  • 6.000 sqm of storage area
  • 57.000 storage positions
  • 9,000 inventory items (SKUs)
  • High-bay warehouse, shelf, block storage, manual small parts warehouse
  • Special storage for moisture sensitive articles (different temperature zones)
  • Re-reeling (in conjunction with rolled goods)
  • Automatic goods receipt via measuring tunnel (2D barcodes)
  • Types of stored goods: Material in containers/ cardboard boxes or on pallets/pallet cages, hoses, cables, rolled goods

 

 

Software in use

Deployed PSIwms

Realized interfaces:

ERP system (Alphaplan), Shipping system, (Anton), Material flow computer (Savoye),  Pick-by-light

The solution

PSI Logistics developed a concept for a partial automation together with experts from the central warehouse in Germany. This included among other things, an increase in the storage area for goods receipt from 1,000 to 3,500 square meters, five new loading ramps in the goods receipt area, and an expansion of the pallet warehouse from 2,800 to 9,000 pallets. For better handling, a replenishment control was integrated across several storage areas – from the pallet warehouse to a shelf storage system to a sample small-parts warehouse – which is managed by PSIwms. In addition, the use of conveyor technology ensures the transport of goods between different storage and functional areas. The information required for order picking is provided by radio data transmission. Storage and retrieval follow the FiFo principle. For this purpose, PSIwms always keeps the date codes on the inventory so that retrievals can be aligned with it. A high level of transparency throughout the entire logistics process is also ensured by customizable cockpit views based on customer-defined KPIs. Würth Elektronik stands for quality in the field of electronic and electromechanical construction elements. In the course of quality assurance, one part of outgoing goods is first directed to the QA department. Only after inspection, the goods return to the outgoing goods process. If defects are detected, the goods will be removed and a post-production via PSIwms is initiated. In addition, value-added services support the entire order picking process. This means that notes draw the employees’ attention to possible peculiarities in the order, e.g., if they need to add a thank-you gift to the shipment.

PSI Logistics customers and their successes

Next.e.GO Mobile

Next.e.GO Mobile SE uses Industry 4.0 methods to produce electric vehicles that are “practical and affordable”. The basis for this is a particularly high level of agility in production and logistics.

FIEGE Logistik

FIEGE operates three million square metres of warehouse and logistics space worldwide. For warehouse management and process control, FIEGE relies on PSIwms in three logistics centres.

Healthcare

Klinikum Nürnberg

Nuremberg Hospital has a total of 42 institutions and various interdisciplinary centres. For the purpose of supplying all departments and locations, the hospital relies on PSIwms.

Koenig & Bauer Kammann

As a manufacturer of decoration machines, the company plans, designs and assembles at its plant in Löhne. PSIwms is used for the smooth handling of production logistics.

LPP

Up to 1.5 million garments leave LPP's 66,000 square metre distribution centre daily. Behind this is a logistical masterstroke, made possible in part by the use of PSIwms.

Mahr

Mahr is a manufacturer of production measurement technology. For production supply and dispatch processing, Mahr relies on the PSIwms with integrated forklift control system - connected to the ERP system PSIpenta.

Mister Spex

Mister Spex relies on our WMS to optimise its logistics processes. At the logistics centre in Berlin-Siemensstadt, PSIwms controls the entire intralogistics and production supply.

MV WERFTEN Wismar

MV WERFTEN operates three shipyards. Genting HK has cruise ships built at the three shipyard sites in Wismar, Rostock and Stralsund for the shipping companies belonging to its own group.

NOSTA Group

NOSTA Group offers logistics services along the entire value chain - on land, on water, on rails or in the air. NOSTA relies on PSIwms to control its material flows.

Robert Bosch

Robert Bosch uses PSIglobal to optimise existing logistics networks and design new ones. In 2017, the company achieved savings potential in the double-digit percentage range.

Rudolph Logstik Gruppe

The Rudolph Logistics Group is an internationally active logistics service provider and uses our PSIglobal in conjunction with the tender management module to manage its tasks.

Würth Elektronik eiSos

Würth Elektronik eiSos develops, manufactures and distributes electronic and electromechanical components for the electronics industry. Our PSIwms is used to handle the logistics processes.

Würth Elektronik France SAS

Würth Elektronik France guarantees delivery of all catalogue products within 48 hours. Würth relies on PSIwms for the swift and smooth handling of logistics processes.

Alfred Kärcher

For optimised storage and picking processes according to product-specific strategies, Kärcher relies on our warehouse management system PSIwms at the central logistics centre in Obersontheim.

Intelligent Warehousing

What makes a user-friendly WMS? Active monitoring with dashboard views

This video shows how the Warehouse Management System PSIwms makes clear evaluations at a glance using dashboard views with diagrams and traffic light functions from tabular data. Includes interface monitoring, logging of all changes and event tracking. To ensure that no important information is overlooked, event tracking also allows graphical analyses to be displayed on large screens.

Any questions? Are you interested?

Contact us, we will be happy to assist you.

Rüdiger Stauch
Head of Sales

phone.: +49 6021 366-561
e-mail: sales@psilogistics.com

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